Aerodynamic Web Forming & Airlay with FEHRER Technology

AUTEFA Solutions’ Airlay systems for aerodynamic web forming create a fully randomized, three-dimensional fiber orientation based on the aerodynamic principle. The result is a highly uniform web with isotropic properties and an improved MD:CD ratio for reliable product performance.

Building on the long-standing engineering expertise of Fehrer, AUTEFA Solutions develops high-performance Airlay lines for the cost-efficient and reliable production of nonwovens. The aerodynamic process opens the fiber material down to individual fibers and offers maximum flexibility in raw material selection, including natural, synthetic, recycled and technical fibers. This makes the technology particularly suitable for textile recycling and the processing of reclaimed fibers.

The modular FUTURA design provides easy access for cleaning, maintenance and service. All major line components are installed on a linear guiding system, enabling fast accessibility and efficient machine servicing. The modular concept also allows each Airlay system to be configured according to the customer’s specific materials, applications and production requirements.

In combination with Stylus needle punching machines and the HiPerTherm thermobonding oven, AUTEFA Solutions supplies complete aerodynamic web forming lines from a single source — from fiber preparation and web formation to bonding and finishing.

 

Explore Airlay Materials & Applications

Recycling

Automotive (Moulded parts)
Building & Construction
Huge amount of pre- and post-consumer-waste annually

Bast fibers

Automotive (Composites)
Building & Construction
Geotextiles

 

Wool

Building & Construction
Apparel
Home & Furniture

 

Cotton pads

Hygiene applications
Circular process: cutting waste can be recycled 

 

Mattresses

Home & Furniture
Automotive
Foam replacement

 

Waddings for Apparel

Apparel
Home & Furniture
Cheap fillings for jackets / blankets

 

Leather Recycling

Apparel
Building & Construction
Home & Furniture

 

Filtration

Filtration
Automotive

 

Typical Applications

Automotive

  • Interior components
  • Acoustic insulation
  • Molded parts
  • Automotive substrates

Building & Construction

  • Thermal insulation
  • Acoustic insulation
  • Green roofs & façade greening
  • Vegetation mats
  • Geotextiles

Home, Furniture & Apparel

  • Mattresses & mattress felts
  • Upholstery
  • Waddings
  • Interlinings
  • Blankets

Hygiene, Medical & Industrial

  • Medical & hygiene products
  • Cotton pads
  • Industrial cleaning wipes
  • Filter media

Aerodynamic Web Forming Line V21/R– Airlay Card K12

Excellent quality and flexibility in two steps

With more than 500 Airlay K12 systems installed worldwide, the Airlay K12 in combination with the V21/R web forming machine sets the benchmark for aerodynamic web forming.

The V21/R – Airlay K12 line is ideal for processing recycled, natural, synthetic and technical fibers. The two-step process combines efficient pre-web formation in the V21/R with intensive fiber opening in the Airlay K12, creating the characteristic three-dimensional fiber orientation, isotropic web properties and an excellent MD/CD ratio.

Building on the long-standing engineering expertise of Fehrer, the modular FUTURA design provides easy access for cleaning and maintenance. All delivery, carding and infeed components are mounted on a linear guide system, ensuring fast serviceability and maximum production flexibility.

Airlay Card K 12 with High-Loft Device

Increases web volume

The Airlay K12 High-Loft device can be integrated into any Airlay K12 system to increase the degree of vertical fiber orientation within the web structure. Based on the proven aerodynamic Airlay process, the High-Loft configuration creates a three-dimensional fiber orientation, enabling the production of bulky, resilient nonwovens while maintaining excellent web uniformity.

The Airlay K12 High-Loft is designed for processing a wide range of natural, synthetic, recycled and technical fibers. The system is compatible with thermal and spray bonding processes, making it suitable for demanding high-loft nonwoven applications such as insulation materials, furniture, bedding and technical textiles.

Aerodynamic Web Forming Machine Airlay FUTURA V12/R

Compact and economic

The Airlay FUTURA V12/R is a compact and cost-efficient solution for aerodynamic web forming of natural, recycled and technical fibers. Designed for materials such as coir, sisal, jute, hemp, cotton, animal hair, textile waste and shoddy, the system provides an economical entry into sustainable nonwoven production.

Equipped with a hopper feeder, the FUTURA V12/R produces nonwoven webs in a weight range from 150 to 8,000 gsm while requiring only a small machine footprint. Its robust design ensures reliable processing of coarse fibers, recycled textile waste and challenging fiber blends for a wide variety of nonwoven applications.

The modular FUTURA design enables quick machine opening and easy access for cleaning and maintenance. All delivery, carding and infeed components are mounted on a linear guiding system, ensuring fast serviceability and high machine availability.

Contact our Team

AUTEFA Solutions Germany GmbH
Paul-Lenz-Strasse 1B
86316 Friedberg . Germany
germany@autefa.com

If you have any questions about our products, services, or company, feel free to contact us directly – no matter which of our global locations you require support from.

Our team will coordinate your request and forward it. We look forward to hearing from you and will respond to your inquiry as quickly as possible.

Contact Our Team